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PRODUCTION AREA

Faabula AS has a big area, approx. 11000 m2, the production area is 2800 m2.

The sizes of our big assembly-welding workshop are 60 m x 21 m and small – 42 m x 24 m. Height of the big shop is 6,5 m up to a hook of the crane and small – 4,5 m.

Doors:

  • Width 5000 mm
  • Height 5400 mm

Lifting facilities:

  • overhead travelling crane equipped with 2 hooks. Height up to the hooks is 6,5 m, carrying and  loading capacity – 20 tons and 5 tons accordingly;
  • overhead track hoist, carry-loading capacity is 5,0 tons;
  • overhead track hoist, carry-loading capacity is 3,5 tons.

Our big yard we use for the test-assembly and for the storage of the goods before delivery.

PRODUCTION

There are 3 divisions in our workshops: prefabrication, mechanical and assembly-welding divisions.

Our welders, 9 people, are certificated by “Germanischer Lloyd” according to EN 287-1 / ISO9606. We also have approved welding procedures WPQR for the thickness 7,5 – 30 mm for a steel LRA, 135 welding process according to EN288-3.

Approval of the Lloyd Register (NTLN 0400504):

  • WPQT according to the DNV Rules for ships P.T.Z. CH3 for the steel E36, thickness 7,5 – 30 mm.
  • Approval of the Register DNV (HEL 99-3506): WPQR for the thickness 6 mm, steel S355J2G3, welding process 135.
  • Approval of the Lloyd Register (NTLN 0200525/1): qualification of an inspector NDT is on the suitable level;

The labour’s and environment’s protection are appropriate to the normative acts of Estonian Republic.

Painting

We can do a painting, shot and sand blasting. We use some subcontractors (specialized painting companies) for the shot-, sand blasting and painting that are near to our premises, a primer we can do ourselves. We do the painting with the different kind of paints: alcyd, epoxy and polyurethane. Also we can give a report of the painting, for example according to the SSG1017E.

Quality

Quality control system and quality manual are available, we have a quality department. All raw materials are checking for the conformity to its certificates before putting info production.

All goods pass a quality inspection during and after manufacture.  The quality inspection is carrying out by a representative of the quality department or by the independent authorities (DET NORSKE VERITAS; BJURO VERITAS; RUSSIAN MARITIME REGISTER).

Welding works (WPS) approved by DNV were implemented in the company. The company is admitted by RUSSIAN MARITIME REGISTER for important jobs within shipbuilding.

We also can give a report of dimensions’ control. We have the measuring control tools, both electronic and mechanical measuring control tools that are calibrated.

PRODUCTION EQUIPMENT

Equipment for the machining

  • Precision horizontal boring machine 2A620 – 1 item (accuracy class 0,01 mm).  Max size of the detail: 1000 x 1200 x 1000 (mm); max weight 4 t.
  • Precision coordinate-boring machine 2A450 – 1 item (accuracy class 0,01 mm). Max size of the detail: 1000 x 500 x 300 (mm); max weight 150 kg.
  • Lathe DIP – 300 – 1 item. Max size of the detail: Ø 500 mm, L = 3000 mm; max weight 1 t.
  • Lathe 16K20 – 3 items. Max size of the detail: Ø 250 mm, L = 1000 mm; max weight 100 kg.
  • Precision horizontal grinding machine – 1 item (accuracy class 0,01 mm). Max size of the detail: L = 1000 x 400 (mm); max weight 200 kg.
  • Mortising machine 7A420 – 1 item. Max size of the detail: H = 150 mm, W(slot) = 20 mm; max thickness of the detail 50 mm.
  • “Marry-go-round” (carousel or rotary-table) machine – 1 item. Max size of the detail: Ø 1000 mm, H = 600-700 mm; max weight 500 kg.
  • Vertical milling machine – 3 items. Max size of the detail: 1000 x 500 x 500 (mm); max weight 300 kg.
  • Horizontal milling machine – 1 item. Max size of the detail: 800 x 400 x 400 (mm); max weight 150 kg.
  • Radial drilling machine – 2 items. 1) 2332-Л: size of the detail – max Ø 50 mm; 2) 2M55: size of the detail – max Ø 76 mm.
  • Vertical drilling machine 2H135 – 1 item. Size of the detail: max Ø 50 mm.

Equipment for bending

  • Bending (flanging) machine (“sheet bender”) N50-6 – 1 item. Size of the raw-material: L = 2000 mm; thickness of the sheet cut 5 mm.
  • Pipe-bending machine – 1 item. Size of the pipe: max Ø 76 mm (ferrous pipe), max Ø 108 mm (non-ferrous pipe); min bending radius – 120 mm.
  • Rolling press – 2 items. Size of the raw-material: 1) W = 2000 mm, min. Ø 250 mm; thickness of the material 6 mm; 2) W = 2000 mm, min. Ø 220 mm; thickness of the material 8 mm.
  • Crank press – 1 item. Power – 63 tons.

Equipment for cutting

  • Gas-cutting ECO CNC machine – 1 item. Max size of the raw-material (table): 2500 x 7500 (mm); max cutting thickness 200 mm.
  • Guillotine – 1 item. Max size of the raw-material: W = 1800 mm; thickness of the material 4-12 mm.
  • Guillotine – 1 item. Max size of the raw-material: W = 2500 mm; thickness of the material 0,5-3 mm.
  • Band-saw – 1 item. Max size of the material: Ø 300 mm; cut 90º.

There are some other electrical and air manual tools. If it is necessary because of any reasons, we use our subcontractors (for example: for the cutting by laser and plasma).

Equipment for welding

  • SuperMIG semi-automatic apparatus (gas-shielded arc welding, MIG/MAG).
  • Kempoweld 4000 (Kemppi) semi-automatic apparatus (gas-shielded arc welding, MIG/MAG).
  • ESAB 500 semi-automatic (gas-shielded arc welding, MIG/MAG).
  • MasterTIG 2500W AC/DC (gas-shielded arc welding, TIG)
  • Other equipment for arc and gas welding.

Equipment for painting

  • GRACO paint spray gun (painting under high-pressure).

 

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